Product features:

1)100% environmentally friendly materials that meet RoHs and REACH requirements.

2)Automatic riveting press assembly, automatic inspection and shipment.

3)Tolerances can be controlled to ±0.01mm.

4)Contact impedance ≤ 15m Ω.

5)The life span can reach more than 100000 times.

6)No mold opening, convenient customization, cost saving.

7)The elasticity can be adjusted according to the requirements.

8)Small spacing and space saving

RG-1001 Gold-Plated Brass DIP Plugboard Pogo Pin

RG-1001 is a non-standard DIP plugboard pogo pin designed for spring-loaded electrical contact in compact electronic assemblies.

The product uses a gold-plated brass contact structure and can be integrated into magnetic connector assemblies, wearable devices and other products where limited installation space requires a compact spring contact.

Unlike a fixed standard component, RG-1001 can be adjusted around the customer's PCB layout, housing dimensions and mating structure. Customers can provide a drawing, sample or dimensional requirements for engineering evaluation.

RG-1001 product specifications

The electrical and mechanical values above should correspond to the approved RG-1001 specification used for production. For customized versions, the final parameters should follow the confirmed drawing.

DIP plugboard structure for PCB installation

RG-1001 uses a plugboard-style structure intended for installation through or into the PCB connection area.

Compared with a loose wire connection, this structure allows the pogo pin to become part of the PCB assembly and can simplify positioning when the product layout has already reserved a fixed contact location.

The pogo pin should be aligned with the mating contact during product design. Excessive side force on the plunger should be avoided because lateral loading can affect movement and long-term contact stability.

For projects with different PCB thicknesses, installation depths or housing heights, the pogo pin dimensions can be reviewed against the customer's drawing before production.

Electrical contact performance

The current RG-1001 specification lists a contact resistance of no more than 15 mΩ.

Low contact resistance is important in spring-loaded connections because the electrical path depends on stable mechanical contact between the mating surfaces.

The mating pad should therefore remain clean and correctly aligned during operation. Dirt, oxidation or insufficient compression can increase contact resistance even when the pogo pin itself meets specification.

The exact current and voltage requirements should be evaluated separately for each application rather than inferred from a general pogo pin range.

Mechanical life and repeated contact

RG-1001 is specified for more than 100,000 mechanical cycles.

Actual service life in the finished device can also depend on assembly alignment, compression position, mating surface condition and operating environment.

For this reason, the pogo pin should operate within the compression range defined by the approved mechanical design. The product should not rely on excessive compression to compensate for inaccurate housing or PCB dimensions.

Projects with different mating-cycle requirements can be evaluated as non-standard versions.

Gold-plated brass contact structure

RG-1001 uses brass as the conductive contact material with a gold-plated surface.

The gold-plated contact surface is intended to support repeated electrical contact and reduce the influence of surface oxidation. The product page does not need to repeat the full theory of pogo pin plating because plating thickness and coating selection should ultimately follow the actual application requirement.

If a project requires a different plating specification, the requirement can be included in the drawing or technical specification during customization.

Application in magnetic connectors and wearable devices

RG-1001 can be considered for compact spring-contact designs such as magnetic connector assemblies and wearable electronic devices.

In these applications, the pogo pin provides a movable electrical contact between two components while allowing small differences in mating position.

Typical uses include charging contacts, PCB-to-device contacts, docking interfaces and compact magnetic connection modules.

Whether RG-1001 can be used directly should be determined by the available installation space, PCB layout, electrical requirement and mating structure of the finished device.

Pogo pin scheme can be customized according to your requirements.

1. Shape structure: SMT,DIP, bend, double pin, welding wire structure, integrated type.

2. Material: C3604 C6801.

3. Elasticity: ≤ 15g.

4. Rated voltage / current: ≤ 120V, ≤ 40A.

5. Connection method: 90 °, 180 °or other angle.

6. Mother end assembly style; DIP, 90 °bending, welding wire, glue wrap molding, etc.

7. Mother end positioning mode: concave and convex groove, sealing ring, clamping lock, positioning ear, positioning column, in-mold injection molding.

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What information should be provided for customization?

For RG-1001 customization, provide as much information as possible about the actual device rather than only requesting a generic pogo pin.

Useful information includes the PCB layout, available installation space, required mounting structure, mating height, electrical requirements, expected mating cycles and estimated order quantity.

A complete production drawing is not required for the first evaluation. A dimensional sketch or sample can also be used to determine whether the existing RG-1001 structure is suitable.

Quality and production control

RG-1001 production should follow the approved drawing and confirmed inspection requirements.

Dimensional inspection, contact resistance checking and mechanical life verification can be included according to the product specification.

For customized versions, the inspection criteria should be updated together with the drawing so that factory-wide manufacturing capability is not confused with the actual performance specification of RG-1001.

Send your drawing for evaluation

If RG-1001 is close to your required structure but the installation dimensions or contact design do not fully match your product, send your drawing, sample or PCB layout for evaluation.

The engineering team can determine whether the existing RG-1001 can be used directly or whether a modified pogo pin or non-standard connector structure is more suitable.

Samples can be arranged after the main mechanical and electrical requirements are confirmed.

FAQ

1. What type of pogo pin is RG-1001?

RG-1001 is a non-standard DIP / plugboard pogo pin with a gold-plated brass contact structure. It is intended for PCB-mounted spring-contact applications where compact installation and repeated electrical contact are required.

2. Can RG-1001 be used in magnetic connectors or wearable devices?

Yes. RG-1001 can be evaluated for magnetic connector assemblies, wearable electronics and other compact spring-contact applications. Suitability depends on the PCB layout, available installation space, mating structure and electrical requirements of the finished product.

3. Can the dimensions of RG-1001 be customized?

Yes. Customers can provide a 2D drawing, 3D model, sample or dimensional requirements. The dimensions, mounting structure, material, plating and other mechanical details can be evaluated for non-standard production.

4. What should I provide before requesting an RG-1001 sample?

Provide the PCB or housing dimensions, mating structure, electrical requirements, expected mechanical life and estimated quantity. If a formal drawing is not yet available, a dimensional sketch or physical sample can also be used for the initial evaluation.